Ready to start your next project?
Contact us today for a custom design and build, specific to your business requirements.
When you choose Coresteel, you’re choosing to invest in the future of your business
To ensure you receive only the best, we offer a variety of benefits for your next construction project:
One-stop shop
Coresteel is your designer, engineer, manufacturer and builder all in one. Instead of dealing with multiple suppliers and conflicting timeframes, we will streamline the building process and make sure your project runs smoothly.
Innovative nature
Over the years we have built a well-earned reputation for innovation. We believe that innovation never stops, and we’re continuously searching for new, faster, and smarter ways to bring your ideal building to life without compromising on structural integrity.
Sustainability
DonoBeam‘s innovative design reduces the amount of steel required, and offers high bending resistance and optimal torsional stiffness. Research completed by Monash University shows DonoBeam reduces carbon emissions by more than 40% compared to conventional systems, decreasing the carbon footprint from your project materials, freight, and on-site construction.
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ITM Taupo
ITM Taupo
- Location:
- Taupo
- Length:
- 30m
- Width:
- 45m
- Knee Height:
- 6m
- Floor Area:
- 1350m2
- Building Use:
- Retail Building
- Portal System:
- Bracketless Portal System
- Features:
- Easy access drive-thru.
Trade shop space of 15.5m x 30m.
2 x 7m wide roller shutters, required for vehicle access into the drive thru.
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Caulfield Signs
Caulfield Signs
- Location:
- Rotorua
- Length:
- 16.9m
- Width:
- 24.3m
- Knee Height:
- 4.6m
- Floor Area:
- 411.8m2
- Building Use:
- Workshop or Factory
- Cladding:
- Coloursteel Trimrib and Horizontal Stria Board
- Portal System:
- Bracketless Portal System
- Time to Build:
- 3 months
- Features:
- This commercial building features three 4.5w x 5h roller doors for trucks to access the building
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Kenneally Timber
Kenneally Timber
- Location:
- Christchurch
- Length:
- 40.4m
- Width:
- 24.75m
- Knee Height:
- 6m
- Floor Area:
- 1200m2
- Building Use:
- Warehousing
- Cladding:
- Tilt Panel and Conqueror Insulated Panel
- Portal System:
- DonoBeam
- Features:
- This project includes 200m2 of office and showroom space, in addition to 1000m2 of warehouse.
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Hermpac Limited
Hermpac Limited
- Location:
- Northland
- Length:
- 130m
- Width:
- 70m
- Knee Height:
- 8m
- Floor Area:
- 9420m2
- Building Use:
- Warehousing
- Cladding:
- Multirib Modncolour
- Portal System:
- DonoBeam
- Time to Build:
- 6 months
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Marua Road
Marua Road
- Location:
- Mt Wellington
- Length:
- 70.5m
- Width:
- 58m
- Knee Height:
- 9m
- Floor Area:
- 4100m2
- Building Use:
- Warehousing
- Cladding:
- Precast panels to three sides, (boundary walls) and Coloursteel cladding to the front elevation. Office – Curtainwall glazing with composite aluminium infills.
- Portal System:
- DonoBeam
- Time to Build:
- 6 months
- Features:
- This manufacturing building features a warehouse, office, canopy and concrete yard. Inside the warehouse, you'll find a 515m2 manufacturing area and 1100m2 packing lab.
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Stihl Shop
Stihl Shop
- Location:
- Te Awamutu
- Length:
- 41.5m
- Width:
- 17m
- Knee Height:
- 3.92m
- Floor Area:
- 705.5m2
- Building Use:
- Retail Building
- Cladding:
- 0.42 Trimrib, Greyfriars
- Time to Build:
- 6 months
DonoBeam
A tapered box beam manufactured by welding two folded halves of steel plate together to form a box. The innovative DonoBeam design reduces the amount of steel needed, without impacting on structural integrity.
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DonoBeam's torsional stiffness significantly reduces the need for fly bracing
Traditional I-Beam portal frames tend to buckle rotationally under load and lose their strength. To compensate for this, they require a lot of buckling restraints (fly-bracing) to be installed. DonoBeam is significantly more stiffer rotationally, and can carry high loads with minimal buckling restraint. As a result, DonoBeam buildings also look cleaner and more appealing without the cluttered look of fly-bracing.
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Reduction in steel weight due to tapering of portal structure
DonoBeam frames are designed to be efficient, providing structural strength where it is required and removing material where it’s not. This reduces the overall weight of the structure and makes better use of Earth’s valuable resources.
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Fully bolted for easy erection
Our structural connections are fully bolted and structural members appropriately sized for easy handling, transport and erection.
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Easily partners with DonoBrace® - Donovan Group's tension-only bracing system
DonoBrace is the only steel rod bracing product in Australia and New Zealand which is dynamically tested in a simulated earthquake environment.
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Bird and vermin-resistant sections
DonoBeam frames are fully sealed box sections making them resistant to birds, vermin, and dust. They can be paired with “bird-proof” purlins to create a complete solution for building owners.
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Fully-welded tapered section
DonoBeam is manufactured by folding two halves of steel plate and welding them together to form a sealed hollow box section. It is tapered through its length, utilising only the amount of steel required for a given design.
Bracketless Portal System
Created in 2005 constructed using cold-formed flat Z450 galvanised coil, this patented system has been designed for efficiency and appeal.
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Embedded splice plate option
Our strongest and stiffest ground connections. C-Section splice plates are cast into the concrete foundations. The top of the ESP projects sit above the concrete, enabling the portal frame columns to slide over and bolt into position. The alternative to ESPs are Bolted Ground Brackets.
Note: Embedded Splice Plates normally lead to steel weight savings compared to Bolted Ground Brackets. -
Bolted Ground Brackets
Our simplest column connections. They consist of simple angle brackets, which bolt the portal column down to the top of the foundations. The alternative to Bolted Ground Brackets are Embedded Splice Plates (ESPs).
Note: Larger portal frames are normally required when using Bolted Ground Brackets. -
Nested Roof Purlins and Wall Girts
These are nested between the portal frames and bolted into place. They provide a stronger, better-looking building with more usable space between the portal columns. Our competitors typically use purlins and girts screwed to the outside of the portal frame.
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No Obtrusive Knee Braces or Apex Braces
Unlike our competitors, our Bracketless Portal System doesn’t require obtrusive knee braces or apex braces to support the portal rafter. Other cold-rolled structural systems often use knee braces, which severely limits the amount of usable space within the building. This can cause problems when moving vehicles or providing storage/racking.
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Bird-Resistant Purlins
Our optional bird-resistant purlins are designed specifically to prevent birds landing or roosting on the purlins.
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Bracketless Portal System
The Bracketless Portal System offers a more cost-effective option to hot-rolled steel or timber products for nearly every build. Structural sections are prefabricated in a purpose made factory and simply bolted together on site - drastically reducing construction time. The system can be adapted to virtually any size and shape, without compromising the structural integrity of the building. This proven system was designed for simplicity. It looks good as well as making better use of precious raw materials.
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Fully Bolted (not TEK screwed)
Our structural connections are fully bolted. These make our connections incredibly strong – as well as looking great. Most of our competitors TEK screwed connections, which we avoid.
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Vermin-Resistant Bottom Girts
Instead of using a c-section as the bottom girt, we can provide proprietary vermin resistant girt. The vermin resistant girt fixes to the slab and acts as the bottom girt as well as replacing the bottom wall flashing.
Client testimonial
“Coresteel created a custom-built structure which delivered on price, quality and build time. We're looking forward to taking our business to the next level in a top-quality premises.”
Paul Christie, Owner, Ten4 Engineering, Whangarei